CVT Clutch System

The Continuously Variable Transmission (CVT) clutch system is a crucial component in the world of UTVs and snowmobiles, providing an efficient and seamless transfer of power from the engine to the wheels or tracks. At its core, the CVT system operates on a principle of variable gear ratios, allowing for a smooth and continuous acceleration without the need for manual gear changes. In UTVs and snowmobiles, where versatility and performance are key, the CVT clutch system excels in adapting to different terrains and driving conditions. Understanding the intricate mechanics of the CVT system involves delving into the interplay between pulleys, belts, and sheaves, dynamically adjusting to optimize power delivery. To demystify this technology for enthusiasts and users, we have launched "My Clutching Guy," a series of informative videos addressing common questions about CVT clutch systems. These videos aim to provide users with a comprehensive understanding of how their UTVs and snowmobiles' CVT clutches function, empowering them to make informed decisions for optimal performance and maintenance.

CVT Transmission

The CVT transmission, or Continuously Variable Transmission, is a type of automatic transmission that provides an infinite number of gear ratios, ensuring a smooth and seamless power transfer from the engine to the wheels. Unlike traditional transmissions with fixed gears, the CVT employs a system of pulleys and belts to continuously adjust the gear ratio, optimizing performance across various speeds and driving conditions.

My Clutching Guy Episode 1 - CVT Transmission

Primary Clutch

The primary clutch is a key component of the CVT system, directly connected to the engine's crankshaft. It consists of two main parts: the sheave and the movable drive face. As the engine RPM increases, centrifugal force causes the movable drive face to move outward, engaging the belt and driving the secondary clutch.

My Clutching Guy Episode 2 - Primary Clutch

Secondary Clutch

The secondary clutch is responsible for transferring power from the primary clutch to the vehicle's wheels or tracks. It consists of a fixed sheave and a movable driven face. As the primary clutch engages, the secondary clutch responds by adjusting its position, ensuring a seamless transfer of power to the wheels or tracks.

My Clutching Guy Episode 3 - Secondary Clutch

How the Primary and Secondary Clutches Work Together

The primary and secondary clutches work in tandem to adapt to changing driving conditions. As the engine RPM increases, the primary clutch engages, causing the secondary clutch to adjust and maintain an optimal gear ratio. This dynamic interaction ensures efficient power delivery and allows the vehicle to smoothly accelerate or decelerate without the need for manual gear changes.

My Clutching Guy Episode 4 - How the Clutches Work Together

Clutch Flyweight

Clutch flyweights play a crucial role in the operation of the CVT system. These weighted arms are attached to the primary clutch and move outward in response to centrifugal force. The positioning of the flyweights influences the engagement and disengagement of the primary clutch, affecting the overall performance of the CVT transmission.

My Clutching Guy Episode 5 - Clutch Flyweight

Secondary Helix

The secondary helix is a spiral-shaped component within the secondary clutch that aids in adjusting the belt's position. Its design influences how the secondary clutch responds to changes in RPM and ensures a precise and controlled transfer of power to the wheels or tracks.

My Clutching Guy Episode 6 - The Secondary Helix

Clutch Tools

Clutch tools are specialized equipment designed for the maintenance and adjustment of the CVT clutch system. These tools may include clutch pullers, compression tools, and alignment tools, allowing users to disassemble, inspect, and fine-tune the clutches for optimal performance. Proper use of clutch tools is essential for maintaining the longevity and efficiency of the CVT system.

My Clutching Guy Episode 7 - Clutch Tools